Unterschiede
Hier werden die Unterschiede zwischen zwei Versionen angezeigt.
| Beide Seiten der vorigen RevisionVorhergehende ÜberarbeitungNächste Überarbeitung | Vorhergehende Überarbeitung | ||
| en:grundlagenhandbuch:geometriegroessen_des_gleichdrall-doppelschneckenextruders [2026/05/04 15:36] – [Geometry of Tightly Intermeshing, Co-rotating Twin Screw Extruders] neelest | en:grundlagenhandbuch:geometriegroessen_des_gleichdrall-doppelschneckenextruders [2026/06/16 14:37] (aktuell) – [Geometry of Tightly Intermeshing, Co-rotating Twin Screw Extruders] deppe2 | ||
|---|---|---|---|
| Zeile 9: | Zeile 9: | ||
| * Modular setup of both screw and barrel (see figure) | * Modular setup of both screw and barrel (see figure) | ||
| - | {{ : | + | {{ :en: |
| **Figure:** Modular setup of both screw and barre | **Figure:** Modular setup of both screw and barre | ||
| Zeile 38: | Zeile 38: | ||
| Intermeshing angle: | Intermeshing angle: | ||
| - | $$\Omega = 2 \arccos\left(\frac{a}{D_s}\right)$$ | + | $$\Omega = 2 \arccos\left(\frac{a}{D_s}\right)\tag{1}$$ |
| Flight angle: | Flight angle: | ||
| - | $$\phi = \frac{\pi}{i} - \Omega$$ | + | $$\phi = \frac{\pi}{i} - \Omega\tag{2}$$ |
| Pitch angle: | Pitch angle: | ||
| - | $$\varphi_s = \arctan\left(\frac{t}{\pi D_s}\right)$$ | + | $$\varphi_s = \arctan\left(\frac{t}{\pi D_s}\right)\tag{3}$$ |
| Maximum flight width: | Maximum flight width: | ||
| - | $$e_{max} = \frac{t\phi \cos(\varphi_s)}{2\pi}$$ | + | $$e_{max} = \frac{t\phi \cos(\varphi_s)}{2\pi}\tag{4}$$ |
| Maximum channel width: | Maximum channel width: | ||
| - | $$b_{max} = \frac{t \cos(\varphi_s)}{i} - e_{max}$$ | + | $$b_{max} = \frac{t \cos(\varphi_s)}{i} - e_{max}\tag{5}$$ |
| for $0 \leq x \leq \frac{e_{max}}{2}$ | for $0 \leq x \leq \frac{e_{max}}{2}$ | ||
| - | $$h(x) = h_{max} = D_z - a$$ | + | $$h(x) = h_{max} = D_z - a\tag{6}$$ |
| for $\frac{e_{max}}{2} \leq x \leq \frac{b_{max}}{2}$ | for $\frac{e_{max}}{2} \leq x \leq \frac{b_{max}}{2}$ | ||
| Channel depth: | Channel depth: | ||
| - | $$h(x) = \frac{D_z}{a}\left[1 + \cos\left(\frac{2\pi\left(|x| - \frac{e_{max}}{2}\right)}{t \cos(\varphi_s)}\right)\right] - \sqrt{a^2 - \left(\frac{D_z}{2}\right)^2 - \sin^2\left(\frac{2\pi\left(|x| - \frac{e_{max}}{2}\right)}{t \cos(\varphi_s)}\right)}$$ | + | $$h(x) = \frac{D_z}{a}\left[1 + \cos\left(\frac{2\pi\left(|x| - \frac{e_{max}}{2}\right)}{t \cos(\varphi_s)}\right)\right] - \sqrt{a^2 - \left(\frac{D_z}{2}\right)^2 - \sin^2\left(\frac{2\pi\left(|x| - \frac{e_{max}}{2}\right)}{t \cos(\varphi_s)}\right)}\tag{7}$$ |
| for $\frac{b_{max}}{2} \leq x \leq \frac{(b_{max} + e_{max})}{2}$ | for $\frac{b_{max}}{2} \leq x \leq \frac{(b_{max} + e_{max})}{2}$ | ||
| - | $$h(x) = 0$$ | + | $$h(x) = 0\tag{8}$$ |
| The maximum number of flights of the screw elements in a given machine depends on the ratio of screw diameter $D_S$ to centerline distance $a$, since the flight angle $f$ has to be greater than 0. Usually the ratio $1/2 \cdot \sqrt{2}$ can be found, since two flighted profiles are used in almost all machines. The closer the ratio $a/D_S$ is to 1, the shallower the channel depth is. The greater the number of flights, the smaller the flight angle and the average channel depth. | The maximum number of flights of the screw elements in a given machine depends on the ratio of screw diameter $D_S$ to centerline distance $a$, since the flight angle $f$ has to be greater than 0. Usually the ratio $1/2 \cdot \sqrt{2}$ can be found, since two flighted profiles are used in almost all machines. The closer the ratio $a/D_S$ is to 1, the shallower the channel depth is. The greater the number of flights, the smaller the flight angle and the average channel depth. | ||
| Zeile 83: | Zeile 83: | ||
| The faces highlighted in the figure can be used to determine the free cross section of the tightly intermeshing screw profile ($s_R = 0$) as follows: | The faces highlighted in the figure can be used to determine the free cross section of the tightly intermeshing screw profile ($s_R = 0$) as follows: | ||
| - | $$A_1 = \frac{1}{8}\phi D_s^2 \tag{1}$$ | + | $$A_1 = \frac{1}{8}\phi D_s^2 \tag{9}$$ |
| - | $$A_2 = \frac{1}{8}\phi(2a - D_s)^2 \tag{2}$$ | + | $$A_2 = \frac{1}{8}\phi(2a - D_s)^2 \tag{10}$$ |
| - | $$A_3 = \frac{1}{4}\Omega a^2 \tag{3}$$ | + | $$A_3 = \frac{1}{4}\Omega a^2 \tag{11}$$ |
| - | $$A_4 = \frac{1}{4}aD_s \sin\left(\frac{\Omega}{2}\right) \tag{4}$$ | + | $$A_4 = \frac{1}{4}aD_s \sin\left(\frac{\Omega}{2}\right) \tag{12}$$ |
| - | $$A_{Fr} = (A_1 + A_2)i + (A_3 - A_4)2i \tag{5}$$ | + | $$A_{Fr} = (A_1 + A_2)i + (A_3 - A_4)2i \tag{13}$$ |
| - | $$A_{zyl} = \frac{1}{4}(2\pi - \Omega)D_s^2 + \frac{1}{2}aD_s \sin\left(\frac{\Omega}{2}\right)\tag{6}$$ | + | $$A_{zyl} = \frac{1}{4}(2\pi - \Omega)D_s^2 + \frac{1}{2}aD_s \sin\left(\frac{\Omega}{2}\right)\tag{14}$$ |
| - | $$A_{fr} = A_{zyl} - 2A_{Fr} \tag{7}$$ | + | $$A_{fr} = A_{zyl} - 2A_{Fr} \tag{15}$$ |
| - | From eqn. 1 - 7 we can see that the free cross section is not dependent on the screw pitch. | + | From eqn. 9-15 we can see that the free cross section is not dependent on the screw pitch. |
| ==== Intermeshing Region ==== | ==== Intermeshing Region ==== | ||
| Zeile 109: | Zeile 109: | ||
| The average free cross section in the intermeshing region can be calculated according to Booy [[en: | The average free cross section in the intermeshing region can be calculated according to Booy [[en: | ||
| - | $$\bar{A}_{zw} = mD_s^2 \tag{8} $$ | + | $$\bar{A}_{zw} = mD_s^2 \tag{16} $$ |
| - | $$m = \frac{1}{2}\left[\left(\frac{a}{D_s}\right)\sin\left(\frac{\Omega}{2}\right) - \left(1 - \frac{\phi}{\pi}\right) - \left[\phi\left(\left(\frac{a}{D_s}\right)^2 - \left(\frac{a}{D_s}\right) + \frac{1}{2}\right) + \Omega\left(\frac{a}{D_s}\right)^2 - \left(\frac{a}{D_s}\right)\sin\left(\frac{\Omega}{2}\right)\right]\right] \tag{9}$$ | + | $$m = \frac{1}{2}\left[\left(\frac{a}{D_s}\right)\sin\left(\frac{\Omega}{2}\right) - \left(1 - \frac{\phi}{\pi}\right) - \left[\phi\left(\left(\frac{a}{D_s}\right)^2 - \left(\frac{a}{D_s}\right) + \frac{1}{2}\right) + \Omega\left(\frac{a}{D_s}\right)^2 - \left(\frac{a}{D_s}\right)\sin\left(\frac{\Omega}{2}\right)\right]\right] \tag{16b}$$ |
| - | Where $m$ is an average intermeshing flow-coefficient. Using equation | + | Where $m$ is an average intermeshing flow-coefficient. Using equation |
| - | $$V_{zw} = \bar{A}_{zw} \cdot L_{zw} = mD_s^2 \frac{\Omega t}{\pi} \tag{10}$$ | + | $$V_{zw} = \bar{A}_{zw} \cdot L_{zw} = mD_s^2 \frac{\Omega t}{\pi} \tag{17}$$ |
| By cutting the intermeshing region at an angle that equals the pitch angle $j_S$, we get the profile shown in the figure. During the handing over of the material from one screw to the other, the material is deflected about an angle $\gamma$ | By cutting the intermeshing region at an angle that equals the pitch angle $j_S$, we get the profile shown in the figure. During the handing over of the material from one screw to the other, the material is deflected about an angle $\gamma$ | ||
| - | $$\gamma = \pi - 2 \cdot \arctan\left(\frac{\tan\left(\frac{\Omega}{2}\right)}{\cos(\varphi_s)}\right)\tag{11}$$ | + | $$\gamma = \pi - 2 \cdot \arctan\left(\frac{\tan\left(\frac{\Omega}{2}\right)}{\cos(\varphi_s)}\right)\tag{18}$$ |
| {{ : | {{ : | ||
| Zeile 151: | Zeile 151: | ||
| The model used for reconveying elements is shown in the figure. For the control volume with the Nodes A, B and C we get the number of $k$ parallel screw channels: | The model used for reconveying elements is shown in the figure. For the control volume with the Nodes A, B and C we get the number of $k$ parallel screw channels: | ||
| - | $$k = 2i - 1 + \frac{\phi i}{\pi} \tag{12}$$ | + | $$k = 2i - 1 + \frac{\phi i}{\pi} \tag{19}$$ |
| {{ : | {{ : | ||
| Zeile 159: | Zeile 159: | ||
| The barrel moves with the velocity $v_0$ which is equal to the circumferential velocity of the screw. | The barrel moves with the velocity $v_0$ which is equal to the circumferential velocity of the screw. | ||
| - | $$v_0 = D_s\pi n_0 \tag{13}$$ | + | $$v_0 = D_s\pi n_0 \tag{20}$$ |
| One can split this velocity into one component in the channel direction | One can split this velocity into one component in the channel direction | ||
| - | $$v_{0z} = v_0 \cos \varphi_s \tag{14}$$ | + | $$v_{0z} = v_0 \cos \varphi_s \tag{21}$$ |
| And into one component orthogonal to the channel direction | And into one component orthogonal to the channel direction | ||
| - | $$v_{0x} = v_0 \sin \varphi_s \tag{15}$$ | + | $$v_{0x} = v_0 \sin \varphi_s \tag{22}$$ |
| The model mentioned above can also be used for conveying and reconveying kneading blocks but only if the model shown in the figure is used [[en: | The model mentioned above can also be used for conveying and reconveying kneading blocks but only if the model shown in the figure is used [[en: | ||
| Zeile 179: | Zeile 179: | ||
| The pitch angle $\varphi_{S, | The pitch angle $\varphi_{S, | ||
| - | $$\varphi_{S, | + | $$\varphi_{S, |
| Where $b_S$ is the width of one kneading disc and $\alpha$ is the staggering angle. The figure shows the channel model for conveying kneading blocks, which is performed analogous to screw conveying elements. | Where $b_S$ is the width of one kneading disc and $\alpha$ is the staggering angle. The figure shows the channel model for conveying kneading blocks, which is performed analogous to screw conveying elements. | ||
| Zeile 226: | Zeile 226: | ||
| Due to the face $A_{sch}$, the free cross-section of the pushing flight profile is larger than the one of the traditional profile. | Due to the face $A_{sch}$, the free cross-section of the pushing flight profile is larger than the one of the traditional profile. | ||
| - | $$A_{fr} = A_{zyl} - 2 \cdot A_{Pr}\tag{1}$$ | + | $$A_{fr} = A_{zyl} - 2 \cdot A_{Pr}\tag{24}$$ |
| - | Where $A_{zyl}$ is the cross section of the barrel and $A_{pr}$ the cross section of the screw profiles. While $A_{zyl}$ can be calculated using the eqn. $A_{zyl} = \frac{1}{4}(2\pi - \Omega)D_s^2 + \frac{1}{2}aD_s \sin\left(\frac{\Omega}{2}\right)$, | + | Where $A_{zyl}$ is the cross section of the barrel and $A_{pr}$ the cross section of the screw profiles. While $A_{zyl}$ can be calculated using the eqn. $A_{zyl} = \frac{1}{4}(2\pi - \Omega)D_s^2 + \frac{1}{2}aD_s \sin\left(\frac{\Omega}{2}\right)$, |
| - | $$A_{Pr} = A_{Pr,the} - 2 \cdot i \cdot A_{Sch}\tag{2}$$ | + | $$A_{Pr} = A_{Pr,the} - 2 \cdot i \cdot A_{Sch}\tag{25}$$ |
| with $A_{Pr, | with $A_{Pr, | ||
| Zeile 240: | Zeile 240: | ||
| The face $A_{sch}$ can be calculated using the following equations (see figure): | The face $A_{sch}$ can be calculated using the following equations (see figure): | ||
| - | $$A_{schub} = A_{ABC} - A_{MB/C} + A_{MB/C/} - A_{ABC/} - A_{B/ | + | $$A_{schub} = A_{ABC} - A_{MB/C} + A_{MB/C/} - A_{ABC/} - A_{B/ |
| with: | with: | ||
| - | $$A_{ABC} = \frac{\Omega}{4} \cdot a^2\tag{4}$$ | + | $$A_{ABC} = \frac{\Omega}{4} \cdot a^2 \tag{27}$$ |
| - | $$A_{MB/C} = \left[\Omega + \frac{\pi}{2} - \alpha - \arcsin\left(\frac{R_a}{R_i} \cdot \cos(\alpha)\right)\right] \cdot \frac{R_i^2}{2}\tag{5}$$ | + | $$A_{MB'C} = \left[\Omega + \frac{\pi}{2} - \alpha - \arcsin\left(\frac{R_a}{R_i} \cdot \cos(\alpha)\right)\right] \cdot \frac{R_i^2}{2} \tag{28}$$ |
| - | $$A_{MB/C/} = \frac{1}{2}\left\{\frac{a \cdot \sin(\Omega/ | + | $$A_{MB'C'} = \frac{1}{2}\left\{a \cdot \sin(\Omega/ |
| - | $$A_{ABC/} = \frac{1}{2} | + | $$A_{ABC'} = \frac{1}{2} \frac{a \cdot \sin(\Omega/ |
| - | $$A_{ABC} = \frac{\Omega}{4} \cdot a^2 \tag{4}$$ | + | $$A_{B' |
| - | + | ||
| - | $$A_{MB' | + | |
| - | + | ||
| - | $$A_{MB' | + | |
| - | + | ||
| - | $$A_{ABC' | + | |
| - | + | ||
| - | $$A_{B' | + | |
| $$- \frac{1}{2}R_i^2 \sin\left\{-\Omega - \phi - \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right] - \arccos \frac{r - R_i \cdot \cos\left(\Omega + \phi + \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right]\right)}{R_i + r}\right\} +$$ | $$- \frac{1}{2}R_i^2 \sin\left\{-\Omega - \phi - \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right] - \arccos \frac{r - R_i \cdot \cos\left(\Omega + \phi + \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right]\right)}{R_i + r}\right\} +$$ | ||
| Zeile 270: | Zeile 262: | ||
| $$- \frac{1}{2}r^2 \arccos \frac{r - R_i \cdot \cos(\phi + \Omega + \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right])}{R_i + r}$$ | $$- \frac{1}{2}r^2 \arccos \frac{r - R_i \cdot \cos(\phi + \Omega + \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right])}{R_i + r}$$ | ||
| - | $$- \frac{1}{2}R_i^2 \left(-\phi - \Omega + \pi - \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right] - \arccos \frac{r - R_i \cdot \cos(\phi + \Omega + \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right])}{R_i + r}\right)$$ | + | $$- \frac{1}{2}R_i^2 \left(-\phi - \Omega + \pi - \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right] - \arccos \frac{r - R_i \cdot \cos(\phi + \Omega + \arcsin\left[\frac{R_a}{R_i} \cos(\alpha)\right])}{R_i + r}\right)\tag{31}$$ |
| Since the maximum channel depths of both the pushing flight element and the traditional conveying element are identical, we can calculate the average channel depth using the following equation: | Since the maximum channel depths of both the pushing flight element and the traditional conveying element are identical, we can calculate the average channel depth using the following equation: | ||
| - | $$\bar{h} = \frac{A_{free}}{b_{max}}\tag{9}$$ | + | $$\bar{h} = \frac{A_{free}}{b_{max}}\tag{32}$$ |
| ==== Intermeshing Region of the Two Screws ==== | ==== Intermeshing Region of the Two Screws ==== | ||
| Zeile 285: | Zeile 278: | ||
| This area can be calculated according to Booy [[en: | This area can be calculated according to Booy [[en: | ||
| - | $$A_{zw} = \left(\frac{D_s}{2}\right)^2 \cdot \sin(\Omega) - \frac{A_{Fr}}{i} \cdot \left(1 - \frac{\phi \cdot i}{\pi}\right)\tag{10}$$ | + | $$A_{zw} = \left(\frac{D_s}{2}\right)^2 \cdot \sin(\Omega) - \frac{A_{Fr}}{i} \cdot \left(1 - \frac{\phi \cdot i}{\pi}\right)\tag{33}$$ |
| ==== Shouldered Kneading Blocks ==== | ==== Shouldered Kneading Blocks ==== | ||
| Zeile 295: | Zeile 288: | ||
| The model for the traditional kneading blocks, is based on the replacement of the discrete geometry (kneading discs) with a continuous geometry. One can find grooves within flights of this assumed continuous geometry. These grooves are characterized by their height $h_{Nut}$, their length $l_{Nut}$ and their width $b_{Nut}$. The width is half the width of the discs of traditional kneading blocks ($b_{Kn}$). | The model for the traditional kneading blocks, is based on the replacement of the discrete geometry (kneading discs) with a continuous geometry. One can find grooves within flights of this assumed continuous geometry. These grooves are characterized by their height $h_{Nut}$, their length $l_{Nut}$ and their width $b_{Nut}$. The width is half the width of the discs of traditional kneading blocks ($b_{Kn}$). | ||
| - | $$b_{groove} = \frac{1}{2} \cdot b_{Kn} \tag{11}$$ | + | $$b_{groove} = \frac{1}{2} \cdot b_{Kn} \tag{34}$$ |
| - | $$l_{groove} = \frac{e}{\cos \varphi_s}\tag{12}$$ | + | $$l_{groove} = \frac{e}{\cos \varphi_s}\tag{35}$$ |
| The height of the groove results from the staggering angle. The staggering angle needs to be larger than the flight angle in order to form a groove. If the staggering angle is smaller than the flight angle then no groove can be calculated. | The height of the groove results from the staggering angle. The staggering angle needs to be larger than the flight angle in order to form a groove. If the staggering angle is smaller than the flight angle then no groove can be calculated. | ||
| Zeile 303: | Zeile 296: | ||
| For staggering $\Phi \leq \alpha \leq 45°$ we use a linear relationship between staggering angle and depth of the groove. After conducting experimental investigations we found that it is necessary to apply a factor of 0.5 to that relationship. | For staggering $\Phi \leq \alpha \leq 45°$ we use a linear relationship between staggering angle and depth of the groove. After conducting experimental investigations we found that it is necessary to apply a factor of 0.5 to that relationship. | ||
| - | $$h_{groove} = 0.5 \cdot \left(\frac{\bar{h}}{\frac{1}{4} \cdot \pi - \Phi} \cdot \alpha - \frac{\Phi \cdot \bar{h}}{\frac{1}{4} \cdot \pi - \Phi} + s_R\right)\tag{13}$$ | + | $$h_{groove} = 0.5 \cdot \left(\frac{\bar{h}}{\frac{1}{4} \cdot \pi - \Phi} \cdot \alpha - \frac{\Phi \cdot \bar{h}}{\frac{1}{4} \cdot \pi - \Phi} + s_R\right)\tag{36}$$ |
| {{ : | {{ : | ||
| Zeile 311: | Zeile 304: | ||
| The channel model for conveying shouldered kneading blocks is shown in the figure. We get the following equilibrium of flow rates within the control volume A-B-C: | The channel model for conveying shouldered kneading blocks is shown in the figure. We get the following equilibrium of flow rates within the control volume A-B-C: | ||
| - | $$\dot{V} = k \cdot \dot{V}_{channel} \pm \dot{V}_{gap} \pm l \cdot \dot{V}_{groove}\tag{14}$$ | + | $$\dot{V} = k \cdot \dot{V}_{channel} \pm \dot{V}_{gap} \pm l \cdot \dot{V}_{groove}\tag{37}$$ |
| Where $l$ is the number of grooves between the points A and B. The number of the grooves corresponds to the number of kneading discs per rotation, hence follows: | Where $l$ is the number of grooves between the points A and B. The number of the grooves corresponds to the number of kneading discs per rotation, hence follows: | ||
| - | $$l = \frac{b_{Kn}}{2 \cdot \pi} \cdot (2 \cdot \pi - \Omega) \cdot \cos \varphi_s\tag{15}$$ | + | $$l = \frac{b_{Kn}}{2 \cdot \pi} \cdot (2 \cdot \pi - \Omega) \cdot \cos \varphi_s\tag{38}$$ |
| With $b_{Kn}$ being the width of the kneading discs. | With $b_{Kn}$ being the width of the kneading discs. | ||
| Zeile 321: | Zeile 314: | ||
| The width of the flights $b_{Steg}$ is shortened by the total sum of all groove widths $l$. | The width of the flights $b_{Steg}$ is shortened by the total sum of all groove widths $l$. | ||
| - | $$b_{threads} = (2 \cdot \pi - \Omega) \cdot D_s \cdot \cos \varphi_s - l \cdot b_{groove}\tag{16}$$ | + | $$b_{threads} = (2 \cdot \pi - \Omega) \cdot D_s \cdot \cos \varphi_s - l \cdot b_{groove}\tag{39}$$ |
| ==== Eccentric Kneading Blocks ==== | ==== Eccentric Kneading Blocks ==== | ||
| Zeile 337: | Zeile 330: | ||
| Maximum diameter ratio of three-way profile ($i=3$) | Maximum diameter ratio of three-way profile ($i=3$) | ||
| - | $$D_{v,3} = D_{v,3,max} = \frac{1}{2 \cdot \cos\left(\frac{\pi}{2 \cdot 3}\right) - 1} = 1.366 \tag{Equation 3-13}$$ | + | $$D_{v,3} = D_{v,3,max} = \frac{1}{2 \cdot \cos\left(\frac{\pi}{2 \cdot 3}\right) - 1} = 1.366 \tag{40}$$ |
| Outer diameter of three-course profile | Outer diameter of three-course profile | ||
| - | $$D_{a,3} = \frac{2 \cdot a}{1 + D_{v,3}} \tag{Equation 3-14}$$ | + | $$D_{a,3} = \frac{2 \cdot a}{1 + D_{v,3}} \tag{41}$$ |
| Eccentricity $e$ | Eccentricity $e$ | ||
| - | $$e = \frac{D_{a, | + | $$e = \frac{D_{a, |
| Inside diameter of three-course profile | Inside diameter of three-course profile | ||
| - | $$D_{i,3} = 2 \cdot a - D_{a,3} \tag{Equation 3-16}$$ | + | $$D_{i,3} = 2 \cdot a - D_{a,3} \tag{43}$$ |
| Zeile 359: | Zeile 352: | ||
| This profile shows that the comb angles are zero. Therefore the flank angles of the standard profile are the same: | This profile shows that the comb angles are zero. Therefore the flank angles of the standard profile are the same: | ||
| - | Comb angle: $\angle AOB = \angle BOC = \angle COD = \Omega_3 = 60° \tag{Equation 3-17}$ | + | Comb angle: |
| - | Flank angle: $\phi_{k,3} = \phi_{g,3} = 0 \tag{Equation 3-18}$ | + | Flank angle: |
| - | Outside radius: $R_{a,3} = \frac{D_{a, | + | Outside radius: |
| - | Inside radius: $R_{i,3} = \frac{D_{i, | + | Inside radius: |
| The coordinates of the points in the three-course standard profile can be calculated by these geometry sizes. Because the profile is symmetrical, | The coordinates of the points in the three-course standard profile can be calculated by these geometry sizes. Because the profile is symmetrical, | ||
| - | A: $x_A = R_{i,3}$; $y_A = 0$ | + | A: $x_A = R_{i,3}; y_A = 0\tag{48}$ |
| - | B: $x_B = R_{a,3} \cdot \cos 60° = \frac{1}{2}R_{a, | + | B: $x_B = R_{a,3} \cdot \cos 60° = \frac{1}{2}R_{a, |
| - | C: $x_C = R_{i,3} \cdot \cos 120° = -\frac{1}{2}R_{i, | + | C: $x_C = R_{i,3} \cdot \cos 120° = -\frac{1}{2}R_{i, |
| - | D: $x_D = -R_{a,3}$; $y_D = 0$ | + | D: $x_D = -R_{a,3}; y_D = 0\tag{51}$ |
| ==== Screw Mixing Elements ==== | ==== Screw Mixing Elements ==== | ||
| Zeile 393: | Zeile 386: | ||
| From the control volume ABC we get the equilibrium of flow rates: | From the control volume ABC we get the equilibrium of flow rates: | ||
| - | $$\dot{V} = k \cdot \dot{V}_{channel} \pm \dot{V}_{gap} \pm l \cdot \dot{V}_{groove}\tag{21}$$ | + | $$\dot{V} = k \cdot \dot{V}_{channel} \pm \dot{V}_{gap} \pm l \cdot \dot{V}_{groove}\tag{52}$$ |
| Where $l$ is the number of grooves between the points A and B. $l$ is calculated using the following equation: | Where $l$ is the number of grooves between the points A and B. $l$ is calculated using the following equation: | ||
| - | $$l = \frac{l_{Nut}}{2\pi} \cdot (2\pi - \Omega) \cdot \cos \varphi_s\tag{22}$$ | + | $$l = \frac{l_{Nut}}{2\pi} \cdot (2\pi - \Omega) \cdot \cos \varphi_s\tag{53}$$ |
| ==== Blister Elements ==== | ==== Blister Elements ==== | ||
| Zeile 422: | Zeile 415: | ||
| These sections are characterized by the following dimensionless numbers: | These sections are characterized by the following dimensionless numbers: | ||
| - | $$k_1 = \frac{D_a}{D_z}\tag{23}$$ | + | $$k_1 = \frac{D_a}{D_z}\tag{54}$$ |
| - | $$k_2 = \frac{D_i}{D_a}\tag{24}$$ | + | $$k_2 = \frac{D_i}{D_a}\tag{55}$$ |
| - | $$cl = \frac{a}{D_z/ | + | $$cl = \frac{a}{D_z/ |
| - | ==== Turbine | + | ==== Thoothed |
| - | Turbine | + | Toothed |
| + | |||
| + | The teeth are arranged within | ||
| {{ : | {{ : | ||
| Zeile 440: | Zeile 435: | ||
| * Outside diameter $D_a$, | * Outside diameter $D_a$, | ||
| * Inside diameter $D_i$, | * Inside diameter $D_i$, | ||
| - | * Number of teeth $n$ | + | * Number of teeth $n$, |
| - | * Number of rows | + | * Pitch angle $\varphi_N$, |
| - | * Pitch angle $j_N$ | + | |
| * Conveying direction (conveying, reconveying or neutral) | * Conveying direction (conveying, reconveying or neutral) | ||
| - | Since the geometry of the grooves | + | The area between |
| - | + | ||
| - | NOTE: The lead angle $j_N$ has to be entered | + | |
| ===== References ===== | ===== References ===== | ||