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en:grundlagenhandbuch:geometriegroessen_des_gleichdrall-doppelschneckenextruders [2026/05/24 09:02] – [Shouldered Kneading Blocks] neelesten:grundlagenhandbuch:geometriegroessen_des_gleichdrall-doppelschneckenextruders [2026/06/16 14:37] (aktuell) – [Geometry of Tightly Intermeshing, Co-rotating Twin Screw Extruders] deppe2
Zeile 9: Zeile 9:
   * Modular setup of both screw and barrel (see figure)   * Modular setup of both screw and barrel (see figure)
  
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 **Figure:** Modular setup of both screw and barre **Figure:** Modular setup of both screw and barre
Zeile 330: Zeile 330:
 Maximum diameter ratio of three-way profile ($i=3$) Maximum diameter ratio of three-way profile ($i=3$)
  
-$$D_{v,3} = D_{v,3,max} = \frac{1}{2 \cdot \cos\left(\frac{\pi}{2 \cdot 3}\right) - 1} = 1.366  \tag{Equation 3-13}$$+$$D_{v,3} = D_{v,3,max} = \frac{1}{2 \cdot \cos\left(\frac{\pi}{2 \cdot 3}\right) - 1} = 1.366  \tag{40}$$
  
 Outer diameter of three-course profile Outer diameter of three-course profile
  
-$$D_{a,3} = \frac{2 \cdot a}{1 + D_{v,3}} \tag{Equation 3-14}$$+$$D_{a,3} = \frac{2 \cdot a}{1 + D_{v,3}} \tag{41}$$
  
 Eccentricity $e$ Eccentricity $e$
  
-$$e = \frac{D_{a,3} - D_{i,3}}{2} \tag{Equation 3-15}$$+$$e = \frac{D_{a,3} - D_{i,3}}{2} \tag{42}$$
  
 Inside diameter of three-course profile Inside diameter of three-course profile
  
-$$D_{i,3} = 2 \cdot a - D_{a,3} \tag{Equation 3-16}$$+$$D_{i,3} = 2 \cdot a - D_{a,3} \tag{43}$$
  
  
Zeile 352: Zeile 352:
 This profile shows that the comb angles are zero. Therefore the flank angles of the standard profile are the same: This profile shows that the comb angles are zero. Therefore the flank angles of the standard profile are the same:
  
-Comb angle: $\angle AOB = \angle BOC = \angle COD = \Omega_3 = 60° \tag{Equation 3-17}$ +Comb angle: $$\angle AOB = \angle BOC = \angle COD = \Omega_3 = 60° \tag{44}$$
  
-Flank angle: $\phi_{k,3} = \phi_{g,3} = 0 \tag{Equation 3-18}$ +Flank angle: $$\phi_{k,3} = \phi_{g,3} = 0 \tag{45}$
  
-Outside radius: $R_{a,3} = \frac{D_{a,3}}{2} \tag{Equation 3-19}$+Outside radius: $$R_{a,3} = \frac{D_{a,3}}{2} \tag{46}$$
  
-Inside radius: $R_{i,3} = \frac{D_{i,3}}{2} = \left(a - \frac{D_{a,3}}{2}\right) \tag{Equation 3-20}$ +Inside radius: $$R_{i,3} = \frac{D_{i,3}}{2} = \left(a - \frac{D_{a,3}}{2}\right) \tag{47}$
  
 The coordinates of the points in the three-course standard profile can be calculated by these geometry sizes. Because the profile is symmetrical, only half the contour is selected as the calculation object. The coordinates of the points in the three-course standard profile can be calculated by these geometry sizes. Because the profile is symmetrical, only half the contour is selected as the calculation object.
  
-A: $x_A = R_{i,3}$$y_A = 0$+A: $x_A = R_{i,3}; y_A = 0\tag{48}$
  
-B: $x_B = R_{a,3} \cdot \cos 60° = \frac{1}{2}R_{a,3}$$y_B = R_{a,3} \cdot \sin 60° = \frac{\sqrt{3}}{2}R_{a,3}$+B: $x_B = R_{a,3} \cdot \cos 60° = \frac{1}{2}R_{a,3}; y_B = R_{a,3} \cdot \sin 60° = \frac{\sqrt{3}}{2}R_{a,3}\tag{49}$
  
-C: $x_C = R_{i,3} \cdot \cos 120° = -\frac{1}{2}R_{i,3}$$y_C = R_{i,3} \cdot \sin 120° = \frac{\sqrt{3}}{2}R_{i,3}$+C: $x_C = R_{i,3} \cdot \cos 120° = -\frac{1}{2}R_{i,3}; y_C = R_{i,3} \cdot \sin 120° = \frac{\sqrt{3}}{2}R_{i,3}\tag{50}$
  
-D: $x_D = -R_{a,3}$$y_D = 0$+D: $x_D = -R_{a,3}; y_D = 0\tag{51}$
  
 ==== Screw Mixing Elements ==== ==== Screw Mixing Elements ====
Zeile 386: Zeile 386:
 From the control volume ABC we get the equilibrium of flow rates: From the control volume ABC we get the equilibrium of flow rates:
  
-$$\dot{V} = k \cdot \dot{V}_{channel} \pm \dot{V}_{gap} \pm l \cdot \dot{V}_{groove}\tag{21}$$+$$\dot{V} = k \cdot \dot{V}_{channel} \pm \dot{V}_{gap} \pm l \cdot \dot{V}_{groove}\tag{52}$$
  
 Where $l$ is the number of grooves between the points A and B. $l$ is calculated using the following equation: Where $l$ is the number of grooves between the points A and B. $l$ is calculated using the following equation:
  
-$$l = \frac{l_{Nut}}{2\pi} \cdot (2\pi - \Omega) \cdot \cos \varphi_s\tag{22}$$ +$$l = \frac{l_{Nut}}{2\pi} \cdot (2\pi - \Omega) \cdot \cos \varphi_s\tag{53}$$ 
  
 ==== Blister Elements ==== ==== Blister Elements ====
Zeile 415: Zeile 415:
 These sections are characterized by the following dimensionless numbers: These sections are characterized by the following dimensionless numbers:
  
-$$k_1 = \frac{D_a}{D_z}\tag{23}$$ +$$k_1 = \frac{D_a}{D_z}\tag{54}$$ 
  
-$$k_2 = \frac{D_i}{D_a}\tag{24}$$+$$k_2 = \frac{D_i}{D_a}\tag{55}$$
  
-$$cl = \frac{a}{D_z/2}\tag{25}$$ +$$cl = \frac{a}{D_z/2}\tag{56}$$ 
  
 ==== Thoothed Mixing Elements ==== ==== Thoothed Mixing Elements ====