Unterschiede
Hier werden die Unterschiede zwischen zwei Versionen angezeigt.
| Beide Seiten der vorigen RevisionVorhergehende ÜberarbeitungNächste Überarbeitung | Vorhergehende Überarbeitung | ||
| en:grundlagenhandbuch:kostenkalkulation [2026/02/09 21:07] – [Depreciation] neelest | en:grundlagenhandbuch:kostenkalkulation [2026/05/28 10:01] (aktuell) – deppe2 | ||
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| Zeile 15: | Zeile 15: | ||
| The machine dependent costs are determined by the following equation: | The machine dependent costs are determined by the following equation: | ||
| - | $$K_{Maschine} = K_{Ab} + K_R + K_I + K_Z + K_E$$ | + | $$K_{Maschine} = K_{Ab} + K_R + K_I + K_Z + K_E \tag{1}$$ |
| The parameters of the equation will we explained below. | The parameters of the equation will we explained below. | ||
| Zeile 27: | Zeile 27: | ||
| ^ Depreciation costs $K_{Ab}$ ^ $K_{Ab} = \frac{W_{Wb}}{t_N}$ ^ | ^ Depreciation costs $K_{Ab}$ ^ $K_{Ab} = \frac{W_{Wb}}{t_N}$ ^ | ||
| | Current replacement cost $W_{Wb}$ | $W_{Wb} = K_{Ask} \cdot I_p$ | | | Current replacement cost $W_{Wb}$ | $W_{Wb} = K_{Ask} \cdot I_p$ | | ||
| - | | Acquisition cost $K_{Ask}$ | Vom User vorgegebener Parameter. | + | | Acquisition cost $K_{Ask}$ | tbd |
| | Price index $I_p$ | 1,21 | | | Price index $I_p$ | 1,21 | | ||
| | Machine life $t_N$ | - | | | Machine life $t_N$ | - | | ||
| Zeile 36: | Zeile 36: | ||
| To calculate the occupancy costs the following parameters are needed: | To calculate the occupancy costs the following parameters are needed: | ||
| - | Occupancy costs $K_R$ $$K_R = B_R \cdot P_{Fl} \cdot 12$$ | ||
| - | ^ Required space | $B_R$ | 20 m² | | + | ^ Occupancy costs $K_R$ ^ $K_R = B_R \cdot P_{Fl} \cdot 12$ ^ |
| - | ^ Price per m² | $P_{Fl}$ | 9 € | | + | | Required space $B_R$ | 20 m² | |
| + | | Price per m² per month $P_{Fl}$ | 9 € | | ||
| The occupancy costs results when the required space is multiplyed by the price per m². | The occupancy costs results when the required space is multiplyed by the price per m². | ||
| Zeile 47: | Zeile 48: | ||
| The addition of the wear costs and the maintenance costs are total maintenance costs. | The addition of the wear costs and the maintenance costs are total maintenance costs. | ||
| - | ^ Wear costs | $K_V$ | | + | ^ Total Maintenance Costs $K_I$ ^ $K_I = K_V + K_W$ ^ |
| - | ^ Maintenance | + | | Wear costs | $K_V$ | |
| - | ^ Sum | $K_I$ | $$K_I = K_V + K_W$$ | | + | | Servicing costs | $K_W$ | |
| ==== Imputed Interest Expense ==== | ==== Imputed Interest Expense ==== | ||
| The calculation of the average interest rate is based on the assumption that after the machine life time the declining balance is zero. The interest rate is defined with 8 percent in SIGMA but can be adjusted if it is needed. | The calculation of the average interest rate is based on the assumption that after the machine life time the declining balance is zero. The interest rate is defined with 8 percent in SIGMA but can be adjusted if it is needed. | ||
| - | Imputed interest expense | + | ^ Imputed interest expense |
| - | + | | Interest rate $Z_s$ | 8 % | | |
| - | ^ Interest rate | $Z_s$ | 8 % | | + | |
| ==== Energy Costs ==== | ==== Energy Costs ==== | ||
| Zeile 63: | Zeile 62: | ||
| The energy costs are the sum of driving costs, heating costs and water costs. The drive power is calculated with SIGMA and divided by the efficiency factor of the engine $\eta_M$ and the gear $\eta_G$. This results in the following equation: | The energy costs are the sum of driving costs, heating costs and water costs. The drive power is calculated with SIGMA and divided by the efficiency factor of the engine $\eta_M$ and the gear $\eta_G$. This results in the following equation: | ||
| - | $$e_{eff} = \frac{e}{\eta_G \cdot \eta_M}$$ | + | $$e_{eff} = \frac{e}{\eta_G \cdot \eta_M} \tag{2}$$ |
| The heating capacity $\dot{Q}_H$ is the sum of all positive heat flows along the screw. $\dot{Q}_H$ is divided by the throughput, so that the heating capacity in kWh/kg can be calculated. The equation is: | The heating capacity $\dot{Q}_H$ is the sum of all positive heat flows along the screw. $\dot{Q}_H$ is divided by the throughput, so that the heating capacity in kWh/kg can be calculated. The equation is: | ||
| - | $$\frac{\dot{Q}_H}{\dot{m}}$$ | + | $$\frac{\dot{Q}_H}{\dot{m}} \tag{3}$$ |
| Cooling costs are estimated of water consumption. For this purpose a contact cooling is adopted and the following formula is used to calculate the volume flow: | Cooling costs are estimated of water consumption. For this purpose a contact cooling is adopted and the following formula is used to calculate the volume flow: | ||
| - | $$\frac{\dot{Q}_C}{c_{pw} \cdot \rho_w \cdot \Delta T}$$ | + | $$\frac{\dot{Q}_C}{c_{pw} \cdot \rho_w \cdot \Delta T} \tag{4}$$ |
| $\dot{Q}_C$ is the sum of all negative heat flows along the screw. $c_{pw}$ is the specific heat capacity and $\rho_w$ the density of water. The temperature difference of the contact cooling is assumed with 5 Kelvin. | $\dot{Q}_C$ is the sum of all negative heat flows along the screw. $c_{pw}$ is the specific heat capacity and $\rho_w$ the density of water. The temperature difference of the contact cooling is assumed with 5 Kelvin. | ||
| Zeile 79: | Zeile 78: | ||
| The amount of operating hours is determined by the following equation: | The amount of operating hours is determined by the following equation: | ||
| - | $$t_{Bs} = t_C - t_M - t_R - t_A$$ | + | $$t_{Bs} = t_C - t_M - t_R - t_A \tag{5}$$ |
| With | With | ||
| Zeile 92: | Zeile 91: | ||
| To calculate the machine hour rate, the machines cost must be divided by the operating hours. | To calculate the machine hour rate, the machines cost must be divided by the operating hours. | ||
| - | $$M_{SS} = \frac{(K_{Ab} + K_R + K_I + K_Z + K_E)}{t_{Bs}}$$ | + | $$M_{SS} = \frac{(K_{Ab} + K_R + K_I + K_Z + K_E)}{t_{Bs}} \tag{6}$$ |
| ===== Full Cost Calculation ===== | ===== Full Cost Calculation ===== | ||
| Zeile 112: | Zeile 111: | ||
| The material costs can be calculated with the following equation: | The material costs can be calculated with the following equation: | ||
| - | $$\left(\sum_{i=1}^n \dot{m} \cdot K_M \cdot A_m\right) \frac{t_{eff}}{t_{Bs}}$$ | + | $$\left(\sum_{i=1}^n \dot{m} \cdot K_M \cdot A_m\right) \frac{t_{eff}}{t_{Bs}} \tag{7}$$ |
| - | This equation multiplies the amount of material with the respective material price and its fraction $A_m$. It applies $\sum_{i=1}^n A_m = 1$. Then the sum is multiplied by the ratio $\frac{t_{eff}}{t_{Bs}}$. This ratio indicates the proportion of the effective machine running time to the operation hours and takes the degraded material into account. | + | This equation multiplies the amount of material with the respective material price and its fraction $A_m$. It applies $\sum_{i=1}^n A_m = 1$. Then the sum is multiplied by the ratio $\frac{t_{eff}}{t_{Bs}}$. This ratio indicates the proportion of the effective machine running time to the operation hours and takes the degraded material into account. |
| - | $$\frac{t_{eff}}{t_{Bs}} \leq 1$$ | + | For $\frac{t_{eff}}{t_{Bs}}$ applies: |
| The overhead rates are expressed as percentages and considered as follows: | The overhead rates are expressed as percentages and considered as follows: | ||
| * The overhead costs of supplies are calculated pro rata from the material costs. It applies: | * The overhead costs of supplies are calculated pro rata from the material costs. It applies: | ||
| - | $$GK_M = EK_M \cdot P_M$$ | + | $$GK_M = EK_M \cdot P_M \tag{8}$$ |
| * The residual production is calculated pro rata from the manufacturing costs. It applies: | * The residual production is calculated pro rata from the manufacturing costs. It applies: | ||
| - | $$GK_F = L_F \cdot P_F$$ | + | $$GK_F = L_F \cdot P_F \tag{9}$$ |
| * The overhead costs of administration and sales are calculated pro rata from the production costs. It applies: | * The overhead costs of administration and sales are calculated pro rata from the production costs. It applies: | ||
| - | $$GK_{VW} = K_{Herst} \cdot P_{VW}$$ and $$GK_{VT} = K_{Herst} \cdot P_{VT}$$ | + | $$GK_{VW} = K_{Herst} \cdot P_{VW} \tag{10}$$ and $$GK_{VT} = K_{Herst} \cdot P_{VT} \tag{11}$$ |
| The prime costs are calculated with the following equation: | The prime costs are calculated with the following equation: | ||
| - | $$K_S = K_{Herst} + GK_{VW} + GK_{VT}$$ | + | $$K_S = K_{Herst} + GK_{VW} + GK_{VT} \tag{12}$$ |
| ===== Symbols ===== | ===== Symbols ===== | ||